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Optimizing Pharmaceutical Production: GSK's Success with Aspen Process Pulse and Aspen Unscrambler

Introduction to GSK's Challenge

GSK, a prominent player in the pharmaceutical and biotechnology industry, is committed to developing new vaccines and specialty medicines efficiently and with the highest quality standards. To ensure this, GSK needed to address the issue of pH variability in their bioreactors, which posed a risk to their product batches by potentially causing process drift and equipment failures.

Solution Implementation and Benefits

In their pursuit of a solution, GSK turned to Aspen Process Pulse and Aspen Unscrambler. By implementing these advanced analytics tools, GSK was able to achieve a remarkable 100% early and accurate detection of pH probe issues related to their product batches. This proactive approach not only prevented potential product wastage but also saved GSK an impressive $5 million USD in biopharma drug substance.

Real-Time Data Analytics for Enhanced Efficiency

The case study highlights the importance of leveraging real-time data analytics solutions like Aspen Process Pulse for process industries such as pharmaceuticals and chemicals. By utilizing tools like Aspen ProMV and Aspen Process Pulse, manufacturers can optimize their production processes, improve fouling and product yield, and enhance overall plant efficiency. Leading companies have reported cost savings of up to 25% and yield increases of up to 2% through the implementation of these solutions.

Continued Innovation in Pharmaceutical Manufacturing

GSK's successful use of Aspen Process Pulse and Aspen Unscrambler underscores the crucial role of advanced analytics in pharmaceutical manufacturing. By embracing digital transformation and cutting-edge technologies, companies like GSK can accelerate batch release times, improve process efficiency, and ultimately drive innovation in the industry.

Unlocking Value with AspenTech Pharma Suite for Subsurface Science & Engineering

Comprehensive Geoscience and Engineering Solutions

AspenTech Pharma Suite offers a comprehensive portfolio of products and solutions tailored for the upstream energy industry, specifically focusing on subsurface science and engineering. With a wealth of innovative technologies and advanced tools, AspenTech Pharma Suite is trusted by global energy companies to tackle complex exploration and production challenges in today's dynamic energy landscape. The suite is designed to help organizations minimize operational costs while maximizing the value derived from cutting-edge projects, even in stringent economic and environmental conditions.

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Enhancing Oil and Gas Exploration with Aspen METTE™ Solution

Efficient Flow Assurance and Optimization

Aspen METTE™ is an integrated flow assurance and production modeling software solution designed to provide accurate flow performance calculations for wells and flow lines. This cutting-edge technology also offers integrated field modeling for life-of-field simulation and optimization. By utilizing Aspen METTE™, operators can ensure efficient design and safe operation of their oil and gas production systems under any conditions. This solution enables optimal delivery of resources by allowing operators to envisage multiple scenarios to assess the limits of their systems while accounting for uncertainties.

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Empower Your Petrophysical Analysis with Aspen Geolog™

Advanced Petrophysical Analysis

Aspen Geolog™ sets the industry standard for advanced petrophysical analysis, offering best-in-class tools for geological analysis and well data management. With superior graphics and robust data integration capabilities, Aspen Geolog™ is designed to meet the complex challenges faced by the energy industry today. By harnessing the power of this toolkit, companies can reduce uncertainties in formation evaluation, leading to more informed decision-making processes.

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Optimizing Process Simulation with Aspen Multi-Case™

Rapidly Simulate Alternative Process Scenarios in Parallel

Aspen Multi-Case™ allows engineers and designers to achieve superior designs by rapidly analyzing numerous process simulation cases in parallel. By leveraging high-performance computing, machine learning, data analysis, and visualization tools, users can streamline their workflow and quickly evaluate alternative design configurations for thousands of operating conditions. This capability ultimately leads to better design outcomes as engineers can run more cases in the same amount of time, enhancing the decision-making process and ensuring optimized solutions.

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Optimize Refinery Operations with AspenTech Pharma Suite

Maximize Production Performance

Aspen Unified Scheduling™ by AspenTech offers a comprehensive solution to schedule refinery operations efficiently, aiming to enhance production performance. By aligning schedules with optimal plans, this software facilitates improved margins, reduced emissions, enhanced quality, and increased operational stability. The integration of industrial AI streamlines the scheduling process by creating feasible schedules based on optimal plan results and capturing valuable knowledge from schedulers. This significantly reduces the gap between planning and scheduling, enhancing margins and cutting emissions while saving time through automation.

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