Introduction to APM Mechanical Integrity
GE Digital APM Mechanical Integrity, a part of the Asset Performance Management suite, offers organizations a comprehensive set of tools to establish a closed-loop mechanical integrity program. This solution enables users to prioritize equipment based on risk using globally recognized methodologies such as RBI 580 and 581. It also allows for the detection of compliance gaps, automation of time-based inspection planning, storage of thickness readings, detailed corrosion analysis, and the establishment of IOW monitoring policies for process excursions. By integrating mechanical integrity and inspection initiatives across the enterprise, organizations can enhance operational efficiency and ensure regulatory compliance.
Benefits of APM Mechanical Integrity
The APM Mechanical Integrity software delivers several key benefits to facilities. It helps to reduce overall risk exposure of static assets, thus lowering EH&S incident probability and enhancing safety through streamlined data collection and improved inspection accuracy. By conducting proactive damage mechanism evaluations and implementing a risk-based inspection approach to maintenance, organizations can also significantly reduce equipment failures. Moreover, the software aids in lowering inspection costs, improving worker productivity with mobile inspections, reacting more quickly to changing process conditions to increase asset availability, and optimizing repairs and replacements through thickness monitoring and corrosion analysis tools.
Key Features and Functionality
The APM Mechanical Integrity application offers a range of key features to support asset integrity management. These include Risk Based Inspection (RBI) for assessing failure likelihood and consequences, Inspection Management for planning and tracking inspections across asset classes, Thickness Monitoring for safe operation calculations and corrosion rate analysis, and Compliance Management to ensure adherence to regional regulatory standards. Additionally, the software provides enhanced mobility through the Integrity Mobile app, contextual visualization with 2D and 3D renderings for data analysis, and dynamic risk evaluation through the implementation of Integrity Operating Windows (IOWs). These features collectively enable organizations to optimize their inspection strategies, improve decision-making, and enhance overall asset performance.
Customer Success Stories and Industry Recognition
GE Digital APM Mechanical Integrity has been instrumental in helping organizations achieve significant cost savings, operational efficiencies, and enhanced safety outcomes. Customer success stories, such as OQ saving $59M through risk-based inspection and IOW implementation, highlight the tangible benefits of the solution. Furthermore, industry recognition, including the highest rating in the 2024 Verdantix Asset Performance Management Green Quadrant Report, underscores the software"s effectiveness and innovation in the asset integrity management space.
Conclusion and Future Prospects
In conclusion, GE Digital APM Mechanical Integrity provides a robust and integrated solution for organizations looking to streamline their asset integrity management processes. By leveraging advanced tools, methodologies, and technologies, businesses can reduce risks, enhance safety, optimize inspections, and ensure regulatory compliance across their facilities. As the industry continues to evolve, APM Mechanical Integrity remains at the forefront of innovation, driving operational excellence and sustainable asset performance.