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Hexcel HexPly: Revolutionizing Aircraft Engine Noise Reduction with HexWeb® Acousti-Cap®

Revolutionary Noise Reduction Technology

Hexcel's HexWeb® Acousti-Cap® sound attenuating honeycomb is a game-changer in the realm of aircraft engine design. This innovative product has received the prestigious JEC Innovation Award for its ability to enable superior acoustical performance, particularly in reducing noise levels during takeoff and landing, all without adding unnecessary structural weight. Unlike existing technologies that force tradeoffs between weight and noise reduction, HexWeb® Acousti-Cap® offers a groundbreaking solution that prioritizes both acoustical efficiency and structural integrity.

Cutting-Edge Engineering for Optimal Performance

HexWeb® Acousti-Cap® honeycomb is meticulously crafted with a non-metallic core embedded with permeable cap material, forming an acoustic septum. This specialized design allows customers to customize the flow resistance characteristics, core thickness, number of caps per cell, and insertion depth, resulting in a product that is finely tuned to their unique acoustic requirements. Renowned engine manufacturers like GE and Rolls-Royce utilize HexWeb® Acousti-Cap® to significantly reduce engine noise by up to 30%. Engines like the GENX-2B and LEAP, powered by this cutting-edge technology, have already showcased exceptional performance and noise reduction benefits.

Unparalleled Benefits for Aerospace Industry

The advantages of HexWeb® Acousti-Cap® honeycomb extend far beyond noise reduction. Aircraft engine designers and operators benefit from lower landing fees at airports due to reduced noise levels, leading to substantial cost savings over time. Furthermore, the implementation of this innovative solution ensures increased fleet flexibility, improved cabin comfort, and a reduction in the need for additional acoustic treatments, translating to lower overall weight and costs. Testimonials from industry leaders like AleniaAermacchi affirm the transformative impact of Hexcel's AcoustiCap® in creating state-of-the-art acoustic panels.

Aluminum Variant for Versatile Applications

In addition to its non-metallic counterpart, Hexcel offers an aluminum version of Acousti-Cap® honeycomb that provides comparable noise reduction performance across a broad spectrum. Launched in 2010, the aluminum variant is ideal for applications where thermal conductivity plays a crucial role. Capable of withstanding temperatures up to 350°F/175°C, this aluminum honeycomb is manufactured using industry-standard techniques for forming, joining, cutting, and machining. Its versatility and durability make it a preferred choice for demanding aerospace applications where performance and reliability are paramount.

Hexcel HexPly: Comprehensive Certification Solutions for Advanced Materials

Hexcel's Commitment to Quality

Hexcel is a renowned leader in advanced composites technology, offering a wide range of innovative solutions for various industries. As part of its commitment to quality, every Hexcel manufacturing plant has achieved certification for quality management systems. This dedication to excellence ensures that Hexcel products meet the highest industry standards and customer requirements.

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Hexcel HexPly Early Career Program for Advanced Composites Technology

Innovative Composites Technology by Hexcel

Hexcel, a renowned global leader in advanced composites technology, specializes in the innovation, manufacturing, and marketing of lightweight, high-performance structural materials for a range of industries such as commercial aerospace, space and defense, and industrial markets. Their cutting-edge carbon fiber, honeycomb, adhesives, engineered core, and composite structures not only enhance strength and durability but also contribute to fuel efficiency through lightweighting. This strategic approach not only helps in reducing emissions but also contributes to making aircraft engines quieter, setting new industry standards for sustainability and performance.

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Enhancing Electromagnetic Energy Suppression with Hexcel HexPly Lossy Flexible Foam

Introduction to Hexcel HexPly Lossy Flexible Foam

Hexcel's HexPly Lossy Flexible Foam, provided by ARC Technologies, a Hexcel company, offers an exceptional solution for the suppression of electromagnetic energy. This product is a versatile, low-density, high-loss, carbon-impregnated open-cell foam designed to efficiently absorb electromagnetic interference (EMI). It is available in various thicknesses with customizable carbon loading options, enabling effective performance across a wide range of frequencies, typically offering a loss of 5 dB or greater. Furthermore, this product is compliant with halogen-free, RoHS, and REACH standards.

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Revolutionizing Aerospace with Hexcel HexPly Composite Structures

Innovative Solutions for Aerospace Industry

Hexcel's HexPly Composite Structures offer a revolutionary approach to aerospace components, providing high-quality, lightweight, and high-strength composite parts tailored to precise customer specifications. These structures are not only limited to materials manufacturing but extend to the creation of composite parts for various aerospace applications, including commercial and military fixed-wing aircraft, helicopters, business jets, UAVs, and spacecraft.

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Hexcel HexPly: Sustainable Solutions for Stewarding Resources Responsibly

Progress Towards Environmental Goals

Hexcel is dedicated to minimizing its impact on the planet's resources by reducing greenhouse gas emissions, freshwater use, and waste to landfill. Initiatives like installing Heat Exchange Equipment to cool working areas and repurpose energy, Waste Minimization strategies, and conducting U.S. Energy Assessments are helping Hexcel achieve its 2030 targets. These projects aim to prevent thousands of metric tons of CO2 emissions, improve circular economy practices, and enhance energy efficiency across operations.

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