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Enhancing Commercial Vehicle Performance with Mahle Thermal Management Solutions

Importance of Oil Management in Commercial Vehicles

In commercial vehicles, reliable lubrication is crucial to prevent damage and ensure optimal performance. An efficient oil management system not only provides lubrication but also helps cool components that may not be reached by the coolant, while also flushing out dirt particles. This underscores the importance of a robust oil management system in commercial vehicles.

Oil Management Modules for Enhanced Performance

MAHLE specializes in the development and production of advanced oil management modules for commercial vehicles. These modules are designed to integrate various functions such as oil filtration, cooling, oil mist separation, pressure and temperature control sensors, oil pressure regulation, crankcase pressure regulation, and optional fuel cooling. By incorporating state-of-the-art materials, including high-performance plastics, these modules achieve significant cost and weight savings. Moreover, the use of ecologically friendly, easily replaceable filter elements and modern filter media extends service intervals, making maintenance more efficient.

Oil Management for Alternative Drives

In line with the shift towards alternative drives like electric powertrains, MAHLE offers specialized oil management modules tailored to the requirements of such systems. These modules combine features like an electric oil pump, filter, and thermal management system in a compact unit, ensuring efficient cooling and lubrication of components in electric vehicles. Emphasizing weight reduction, packaging optimization, and noise reduction, these modules exemplify MAHLE’s commitment to advancing e-mobility through innovative solutions.

Optimized Oil Heating and Cooling Systems

MAHLE’s heating and cooling modules not only manage oil but also regulate temperature, filter coolant flow, and guide channels effectively. By optimizing coolant flow distribution and channel guidance, these systems ensure the efficient cooling of engine and transmission components, as well as provide coolant for fuel as required. This comprehensive approach to oil heating and cooling enhances the overall thermal management of commercial vehicles, leading to improved performance and longevity.

Revolutionizing Oil Pumps for Efficiency

MAHLE’s controlled pendulum-slider oil pump represents a significant innovation in oil management technology. Its high efficiency and demand-based oil pressure and volume supply contribute to reducing CO2 emissions and fuel consumption. Compared to conventional oil pumps, the controlled pendulum-slider oil pump has the potential to reduce CO2 emissions by up to two percent in the New European Driving Cycle (NEDC), highlighting its importance in enhancing the environmental sustainability of commercial vehicles.

Enhance Vehicle Safety and Performance with Mahle Thermal Management Solutions

Innovative Brands Ensuring Original Equipment Quality

Mahle Thermal Management encompasses seven renowned brands—MAHLE Original, Knecht, Behr, Metal Leve, Izumi, Clevite, and BRAIN BEE. These brands represent a commitment to innovation and uncompromising quality, providing a wide range of products that ensure increased safety and performance for vehicles. The comprehensive logistics network ensures swift availability of these products, catering to the global market needs.

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Revolutionizing Automotive Drive Trains with MAHLE Thermal Management Solutions

The Role of Electric Components in Modern Drivetrains

In the automotive industry, electric components play a crucial role in modern drivetrains. These components are essential for various tasks and are becoming increasingly prevalent in vehicle technology. MAHLE Thermal Management understands the importance of developing electrically driven auxiliaries to enhance reliability, comfort, safety, energy efficiency, and ecological sustainability in the automotive sector.

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Innovative Gears Development and Production by MAHLE ZG Transmissions GmbH

Leading the Way in Gear Technology Innovation

MAHLE ZG Transmissions GmbH stands out as a forward-thinking and inventive service provider specializing in gear technology. With a clientele that includes respected OEMs and Tier 1 automotive suppliers, the company is at the forefront of developing and producing cutting-edge gears, especially in the realm of electric or hybrid drive concepts.

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Enhancing Industrial Applications with Mahle Thermal Management Solutions

Comprehensive Solutions for Industrial Applications

Mahle Thermal Management offers a wide range of products and solutions designed to cater to various industrial applications. The company specializes in Large Engine Components, Industrial Thermal Management, and Electric Drives and Applications, providing a complete spectrum of solutions for commercial vehicles, ships, trains, agricultural and construction machinery, electric vehicles, and other demanding industrial sectors. With a global presence in both development and production, Mahle ensures high-quality service and expertise to meet customer requirements.

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MAHLE Thermal Management - Optimizing Powertrains for Efficiency and Emissions Reduction

Introduction to MAHLE Powertrain

MAHLE Powertrain, a subsidiary of MAHLE, is a leading development service provider offering comprehensive solutions for the entire powertrain. Their expertise spans conventional combustion engines, hybrid systems, and electric units. The primary objective is to enhance the efficiency, economy, and environmental impact of powertrains, systems, and components. MAHLE Powertrain is committed to supporting vehicle manufacturers in all stages of development, from initial testing to prototype construction, series production, and continual optimization efforts.

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