Welcome to Knowledge Base!

KB at your finger tips

This is one stop global knowledge base where you can learn about all the products, solutions and support features.

Categories
All

Products-Mahle Thermal Management

Enhancing Performance and Efficiency with Mahle Thermal Management Cylinder Components

Bearings

In modern engines, the demand for higher operating temperatures, pressures, speeds, and lower emissions has never been greater. This necessitates the use of innovative concepts and materials in cylinder components to enhance performance. One crucial component, bearings, must improve load capacity and reduce wear and friction to meet the evolving requirements for CO2 reduction. The challenge intensifies in stop-start or hybrid systems where the engine frequently switches on and off, subjecting the bearings to high loads during the starting process.

Connecting rods

Connecting rods play a vital role in transmitting forces and motions within an engine. With engines striving for higher performance, connecting rods are facing continuous stress and performance demands. The industry trend leans towards lightweight components, and MAHLE's connecting rods are designed to meet this challenge head-on. With high-strength materials and innovative manufacturing processes, MAHLE can exceed current requirements for connecting rods.

Cylinder liners

Cylinder liners face significant mechanical loads from the piston motion and must endure high ignition pressures and speeds. To minimize wear, the cylinder surface should be smooth, ensuring proper lubrication between moving parts. The quality of the running surface directly impacts oil consumption and component wear, making it crucial to have efficient cylinder liners to enhance engine longevity and performance.

Piston pins

MAHLE's piston pins are crafted with precision and versatility, incorporating high-quality materials and innovative manufacturing techniques. These advanced piston pins are designed to withstand high stress levels and are coated with PVD or DLC for reduced wear and improved friction. The intricate forms achievable through modern manufacturing processes enhance stress resistance, offering superior performance in demanding engine environments.

Piston rings

As engines operate under increasing temperatures, pressures, and speeds, piston rings face escalating loads. To address this, MAHLE continuously develops new coatings and ring designs to improve wear resistance, reduce friction, enhance sealing capabilities, and ensure break resistance. With a wide array of compression rings and oil control rings available in various designs, profiles, and technologies, MAHLE provides tailored solutions for every engine, optimizing performance and efficiency.

Enhancing Engine Efficiency with MAHLE Thermal Management Valve Train Solutions

Valve Train Systems and Components

Valve train systems play a crucial role in controlling the gas exchange process within an engine, offering significant opportunities for optimizing combustion. Components within the valve train system are exposed to high mechanical loads, compounded by increasing combustion pressures and temperatures. MAHLE Thermal Management offers a range of solutions, including intake and exhaust valves in forged and hot-extruded versions for gasoline and diesel engines of varying sizes. These valves are available in a multitude of materials and can be strengthened, hardened, nitrided, or chrome-plated depending on the stress levels.

Read article

MAHLE Thermal Management Solutions for Commercial Vehicles

MAHLE EMC Battery Filters

MAHLE offers EMC Battery Filters designed to reduce EMC interference in batteries with 400 V and up to 190 A nominal current. These filters have a filter bandwidth of 150 kHz to 300 MHz, providing maximum insertion losses of 60 dB at a frequency of 1 MHz. They enhance the HV battery's immunity from high voltage vehicle transients and comply with automotive standards while maintaining a compact and robust design. Custom designs ensure a perfect fit to battery impedance and client requirements.

Read article

Mahle Thermal Management: Enhancing Comfort and Safety in Vehicle Air Conditioning

HVAC Modules

MAHLE's HVAC modules are specifically designed to meet the requirements of vehicle manufacturers. The focus on enhancing efficiency, reducing weight, minimizing pressure loss, and optimizing acoustics highlights the commitment to continuous improvement. The use of standardized components and design features ensures the development of robust and high-performance HVAC modules that offer exceptional value to the vehicles they are installed in.

Read article

Enhancing Passenger Car Performance with MAHLE Thermal Management Solutions

Optimizing Engine Lubrication and Cooling

In the realm of passenger cars, ensuring reliable lubrication of moving parts with oil is crucial to reduce mechanical friction and prevent damage in the engine and transmission. A key aspect of this process is the oil circuit, which serves as a mechanism for dissipating heat. MAHLE's oil management solutions focus on enhancing the overall system of engine lubrication and cooling by integrating various functions. These functions include filtration, cooling of the lubricating oil, oil mist separation, pressure and temperature control sensors, oil pressure regulation, crankcase pressure regulation, and the option for a fuel cooler. By utilizing advanced materials, particularly high-performance plastics, MAHLE achieves significant cost and weight savings. Additionally, the incorporation of environmentally friendly filter elements that are easy to replace and dispose of contributes to sustainability. Modern filter media and manufacturing processes used in long-term filter elements extend service intervals, improving overall efficiency and performance.

Read article

Enhancing Industrial Operations with Mahle Thermal Management Solutions

Optimizing Efficiency and Reliability

In the industrial sector, maintaining economic efficiency, availability, and safety of cooling and air conditioning systems is crucial. Mahle Thermal Management Services offers a comprehensive service package that ensures the long-term operation of your systems while enhancing investment confidence and vehicle availability. By implementing preventive maintenance concepts, Mahle helps industrial businesses plan ahead, save costs, and minimize downtime.

Read article