In-House Engine Testing Facilities for Quality Assurance
Mahle Thermal Management offers in-house engine testing facilities that provide incontrovertible facts about the function and quality of products. These facilities are strategically located near major automotive development centers, allowing for close collaboration with customers on-site. With the trend towards decentralized development and testing of engines and components, transparency and information exchange among various testing locations have become indispensable.
Key Tasks in Mahle Engine Testing
Mahle's engine testing encompasses diverse tasks that can be categorized into six main areas. These include the development of measurement methods, fundamental research, testing new products, validating products for series production, troubleshooting, and offering development services. The focus on new measurement, testing, and analysis methods aids in providing essential information for product development, ensuring technical maturity and functionality before market release.
Cutting-Edge Facilities for Electric Drives and Fuel Cells
Mahle has invested significantly in cutting-edge facilities like the electric motor test bench in Fellbach, Germany, which is used to develop and test e-axles and e-drive units for electric and hybrid vehicles. Additionally, the new hydrogen test center in Stuttgart focuses on testing components for fuel cells and hydrogen-based engines. These initiatives mark key milestones in Mahle's technological transformation and commitment to sustainable automotive solutions.
Advanced Testing Capabilities: Cold Bench and Acoustic Bench
The cold test bench allows for evaluating the cold start behavior of engines and testing diverse surface coatings for cold start scuffing damage. Similarly, the acoustic test bench conducts extensive NVH tests to optimize the acoustic behavior of components like pistons, bearings, and intake modules. These test benches facilitate precise noise excitation measurements for comparison and efficient remedial actions.
Enhanced Engine Efficiency with Friction Power Test Benches
Mahle enhances engine efficiency through friction power test benches that determine mean friction pressure operating maps using indication methods. By analyzing a wide range of design parameter variations, these benches help compare measures across the entire operating map. The mean friction pressure operating map enables the calculation of CO2 emissions in customer-relevant driving cycles, aiding in the development of more efficient engines.
Learn More about Mahle Engine Testing
For further information on Mahle's comprehensive engine testing solutions, visit their official website. From in-house testing facilities for quality assurance to advanced testing capabilities in electric drives, fuel cells, cold benches, and acoustic benches, Mahle remains at the forefront of innovative and sustainable thermal management solutions for the automotive industry.