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Products-Mahle Thermal Management

Innovative System Solutions for E-Mobility by Mahle Thermal Management

Empowering E-Mobility with Advanced Electronics

Mahle Thermal Management is revolutionizing the e-mobility sector with its cutting-edge electronics solutions. Understanding the pivotal role of electronics in driving future mobility, Mahle offers integrated system solutions across a wide product portfolio of electric drives and auxiliaries. These solutions are designed to enhance performance, optimize costs, and ensure efficient system control, catering to diverse applications and power ranges.

Enhanced Power Electronics for Traction Drives

Mahle's Low Voltage Traction Inverters are engineered for battery voltages ranging from 24 to 80 V, with a focus on 48 V applications. These inverters, combined with sophisticated software and integrated CANOpen protocol, offer exceptional flexibility, dynamic behavior, and drive system efficiency. With state-of-the-art MOSFET devices, these inverters deliver low EMC emissions and high power density. Optional Functional Safety features (ISO 13849 / ISO 26262) can be incorporated to meet specific customer requirements.

Efficient Energy Management with On-Board Chargers

Mahle's electronic on-board charging systems ensure safe and efficient charging processes within vehicles. Equipped with intelligent controllers, these chargers identify the charging system type to optimize charging parameters based on infrastructure conditions. The compact modules enable compatibility with various charging stations, ranging from slow single-phase household outlets to high-speed direct current stations. Continuous monitoring of temperatures, grounding, and potential creep currents ensures operational safety.

Advanced EMC Solutions with Battery Filters and DC-DC Converters

Mahle's EMC Battery Filters effectively reduce electromagnetic interference in batteries with voltages of up to 400 V and nominal currents of 190 A. These filters feature a wide bandwidth and high insertion loss to enhance HV battery immunity and comply with automotive standards. The company's DC-DC converters serve as vital links between high-voltage drive train batteries and 12-volt systems, ensuring reliability, efficiency, and high power density in automotive applications.

Ensuring Safety and Control with Fuel Cell Monitors

Mahle's Fuel Cell Monitors oversee the status of hydrogen fuel cell stacks by monitoring voltage, impedance, and temperature. Equipped with dual microprocessors for signal processing and safety features, these monitors provide essential feedback to central control units. In case of emergencies, semiconductor modules discharge stack voltages, while pyro-switches ensure instant power disconnection for maximum safety.

Optimizing Power Electronics for Auxiliaries

Mahle's Motor Controllers cater to various automotive applications requiring brushed or brushless DC motor operation. From air conditioning blowers to powertrain cooling fans, these controllers offer compact, lightweight designs, cost efficiency, and customer-specific adaptations. Additionally, PTC Heater Controllers manage air or coolant heating with advanced thermal optimization for exceptional power density, enabling seamless integration into challenging HVAC volumes.

Enhanced Diesel Systems Control with Glow Plug Units and Exhaust Aftertreatment

Mahle's glow plug control units facilitate diesel engine starts in cold conditions, ensuring efficient combustion with independent control over multiple plugs. For diesel exhaust aftertreatment, Mahle develops control units to manage system temperatures, enhance particle combustion, and facilitate electrical controls with sensor elements for optimal filter management. These solutions ensure reduced emissions and improved engine performance.

Revolutionizing Commercial Vehicle Air Conditioning with Mahle Thermal Management

Enhanced HVAC Modules for Superior Performance

Mahle Thermal Management offers customized HVAC modules that cater to vehicle manufacturers' specific requirements. These modules are continuously refined to enhance efficiency, reduce weight and pressure loss, and optimize acoustics. By employing standardized components and design features, Mahle ensures the development and production of robust and high-performance HVAC modules that meet the evolving demands of commercial vehicle air conditioning.

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Enhancing Product Quality with MAHLE Thermal Management Solutions

Superior Quality Assurance through Engine Testing

At MAHLE Thermal Management, we prioritize the quality and performance of our products through rigorous engine testing and in-house endurance tests. Our advanced functional test benches, including steady-state and transient engine test benches with climate control, allow us to accurately measure and certify the power, consumption, torque performance, and emissions of our engines. This process ensures that our products meet the highest standards of quality and efficiency.

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Innovative Cylinder Components for Commercial Vehicles by MAHLE Thermal Management

Modern Requirements for Cylinder Components

In the realm of modern engines, the demands on cylinder components have escalated significantly. These components are now expected to function flawlessly under higher operating temperatures, increased pressures, and faster speeds, all while adhering to strict emissions regulations. This shift has necessitated the development of innovative concepts and materials that can elevate the performance of cylinder components to new heights.

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Revolutionizing Commercial Vehicle Efficiency: A Deep Dive into MAHLE Thermal Management Valve Train Solutions

Enhancing Engine Performance through Advanced Valve Trains

In the realm of commercial vehicles, optimizing the efficiency of combustion engines is a paramount concern for manufacturers and operators alike. Addressing this need, MAHLE Thermal Management has engineered a cutting-edge valve train system that integrates variable valve timing technology. This innovative system not only enhances engine performance but also introduces a range of sophisticated functions to further maximize operational efficiency.

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MAHLE Thermal Management: Innovative Piston Systems for Passenger Cars

Highly Stress-Resistant Pistons for Improved Engine Efficiency

The demands on pistons in modern gasoline and diesel engines have significantly increased due to higher specific output levels. MAHLE's range of highly stress-resistant pistons plays a crucial role in reducing fuel consumption for both combustion types. These pistons are designed to withstand the thermal and mechanical loads, contributing to enhanced engine efficiency through weight reduction and minimized friction.

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