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Products-Mahle Thermal Management

Mahle Thermal Management: Enhancing Comfort and Safety in Vehicle Air Conditioning

HVAC Modules

MAHLE's HVAC modules are specifically designed to meet the requirements of vehicle manufacturers. The focus on enhancing efficiency, reducing weight, minimizing pressure loss, and optimizing acoustics highlights the commitment to continuous improvement. The use of standardized components and design features ensures the development of robust and high-performance HVAC modules that offer exceptional value to the vehicles they are installed in.

Evaporators

MAHLE's flat tube evaporators stand out due to their compact and lightweight design combined with high performance. The patented BehrOxal® coating technology enhances the evaporator's durability by making it more resistant to corrosion and less prone to unpleasant odors. The hydrophilic properties of the coating enable water to run off easily, facilitating quick drying and improving overall efficiency.

Heater Cores

Behr heater cores from MAHLE are engineered to efficiently utilize the heat generated by the engine for heating the vehicle cabin. These heater cores are compact in size and have low pressure drop on both the coolant and the air side. Their precise adaptation to engine heat output ensures effective and reliable cabin heating.

Compressors

MAHLE's Compact Variable Compressors (CVC) feature cutting-edge variable displacement piston compressor technology. The swash plate simple harmonic motion mechanism enhances performance and adaptability to both pneumatic and electronic control systems. With a range of CVC options available, MAHLE ensures a tailored solution for different vehicle applications, providing efficient and effective air conditioning.

Electric Air Conditioning Compressors

For electrified vehicles, MAHLE offers ultrapowerful 800 V compressors that are crucial for cooling the battery and ensuring the longevity of the air conditioning system. These compressors facilitate fast charging and full-load operation of heavy-duty commercial vehicles, setting a new standard in electric vehicle air conditioning technology.

PTC Auxiliary Heaters

MAHLE's PTC auxiliary heaters are the perfect solution for maintaining optimal thermal comfort in vehicles with fuel-efficient engines that may lack sufficient waste heat for cabin heating. These heaters, powered by vehicle electronics, offer additional heating for cold starts and specific driving conditions, preventing fogging of windows and ensuring a cozy cabin environment.

High-Voltage PTC Heaters

Tailored for electric vehicles and hybrids, MAHLE's high-voltage PTC heaters deliver up to 7 kW of efficient heating for the cabin. In the absence of waste heat from the powertrain, these heaters ensure a comfortable climate inside the vehicle, providing a safe, compact, and energy-efficient solution to meet the heating requirements of modern electric vehicles.

Blowers

MAHLE's blower designs prioritize thermal and acoustic comfort in vehicle air conditioning systems. These blowers are designed to minimize noise levels in the cabin while maximizing airflow performance and efficiency. By balancing package space, airflow performance, and acoustics, MAHLE's blowers contribute to an enjoyable driving experience.

Cabin Filters

MAHLE's cabin filters are renowned for their low pressure loss and extended service life. The advanced filter media utilized in these filters offer superior particle filtration, capturing even the smallest particles such as soot. CareMetix® technology enhances cabin comfort by removing odors and ensuring a clean and healthy environment within the vehicle.

Condensers

MAHLE's brazed, flat tube condensers are designed for optimal heat transfer and rapid cooling of the passenger compartment. Despite their lightweight and compact design, these condensers deliver high performance by balancing heat transfer efficiency and pressure drop, providing effective cooling for vehicle air conditioning systems.

Fragrancing Systems

Addressing the growing demand for personalized vehicle experiences, MAHLE offers fragrancing systems that add a touch of luxury and comfort to the driving environment. The modular fragrance diffuser can be customized to match the design of various vehicle models, providing a unique and pleasant scent experience for occupants. With features like automatic cartridge identification and customizable fragrance options, MAHLE's fragrancing systems ensure a delightful journey for passengers.

Enhancing Passenger Car Performance with MAHLE Thermal Management Solutions

Optimizing Engine Lubrication and Cooling

In the realm of passenger cars, ensuring reliable lubrication of moving parts with oil is crucial to reduce mechanical friction and prevent damage in the engine and transmission. A key aspect of this process is the oil circuit, which serves as a mechanism for dissipating heat. MAHLE's oil management solutions focus on enhancing the overall system of engine lubrication and cooling by integrating various functions. These functions include filtration, cooling of the lubricating oil, oil mist separation, pressure and temperature control sensors, oil pressure regulation, crankcase pressure regulation, and the option for a fuel cooler. By utilizing advanced materials, particularly high-performance plastics, MAHLE achieves significant cost and weight savings. Additionally, the incorporation of environmentally friendly filter elements that are easy to replace and dispose of contributes to sustainability. Modern filter media and manufacturing processes used in long-term filter elements extend service intervals, improving overall efficiency and performance.

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Enhancing Industrial Operations with Mahle Thermal Management Solutions

Optimizing Efficiency and Reliability

In the industrial sector, maintaining economic efficiency, availability, and safety of cooling and air conditioning systems is crucial. Mahle Thermal Management Services offers a comprehensive service package that ensures the long-term operation of your systems while enhancing investment confidence and vehicle availability. By implementing preventive maintenance concepts, Mahle helps industrial businesses plan ahead, save costs, and minimize downtime.

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MAHLE Thermal Management for Commercial Vehicles: Advanced Piston Systems and Solutions

Introduction to MAHLE Piston Systems for Commercial Vehicles

Commercial vehicles, especially those involved in long-distance hauling, are sensitive to costs and efficiency. MAHLE offers high-performance piston systems designed to meet the demanding requirements of commercial vehicle engines. These piston systems are a crucial component in reducing fuel consumption, optimizing transportation efficiency, and ensuring long-term reliability.

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Revolutionizing E-Mobility with Mahle Thermal Management Solutions

High-Efficiency Drive Systems and Power Electronics

Mahle Thermal Management is at the forefront of developing high-efficiency drive systems and power electronics for electric powertrains. These cutting-edge solutions cater to a wide range of vehicles, including e-scooters, machinery, commercial vehicles, and passenger cars. By leveraging their expertise in electric and electronic components, Mahle offers integrated system solutions that pave the way for the future of mobility.

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Efficiency Technologies for Modern Passenger Cars - MAHLE Thermal Management Solutions

Innovative Solutions for Thermal Management

MAHLE is a global leader in providing efficiency technologies for modern passenger cars, with a focus on thermal management solutions. Our extensive product range includes piston systems, cylinder components, valve train systems, air conditioning systems, engine cooling components, modules, and systems, air management systems, fuel management systems, oil management systems, electronics, and mechatronics. These components are designed to optimize the performance of vehicles, ensuring efficient and environmentally friendly mobility.

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