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Enhancing Wind Turbine Efficiency with Advanced Blade Gap Health Assessments

The Growing Challenge of Blade Gap Failures in Wind Energy Sector

The wind energy sector is currently facing a significant challenge with the rise in blade gap failures, which were previously considered rare. Incidents at wind farms in locations like Biglow Canyon, Findlay Whirlpool, and Lungren have highlighted the seriousness of this problem. One of the contributing factors to these failures is the trend towards larger rotor designs in turbines, which increase stress on the blade root connections, leading to potential operational downtime and even total blade loss in severe cases.

Understanding Blade Root Failures and Risks Involved

Blade root failures, particularly concerning the root insert style bolted joint, have become a critical issue in the wind turbine industry. Despite the advantages in terms of cost and design, the root insert architecture is still susceptible to failures, often resulting in catastrophic consequences. Additionally, predicting the extent and progression of these failures remains a challenge, making it difficult to quantify the risk exposure using traditional statistical methods.

Advanced Solutions: Portable Measurement Sweeps and Continuous Monitoring

To address these challenges, advanced solutions like portable measurement sweeps and continuous monitoring by ONYX InSight offer a more efficient and effective approach to managing blade gap health. Portable measurement sweeps provide rapid assessments without the need for extensive IT integrations, enabling targeted maintenance scheduling and budgeting. On the other hand, continuous monitoring systems offer long-term insights and trend data, reducing the need for frequent site visits and enabling proactive maintenance strategies.

Case Study: Operator Success with ONYX InSight Solutions

An operator faced with bringing an offline wind farm back online after a blade loss successfully utilized ONYX InSight's ecoPITCH Portable measurement sweeps. This swift solution provided a comprehensive understanding of the blade gap condition, allowing for a quick return to operational status. The deployment of continuous monitoring systems further ensured long-term certainty and minimized unplanned downtime, showcasing the effectiveness of ONYX InSight's solutions in real-world scenarios.

Empowering Wind Turbine Operations with ONYX InSight's Engineering Solutions

Engineering & Consultancy: Your Practical Engineering Partner

ONYX InSight serves as a practical engineering partner, collaborating flexibly with businesses to address wind turbine challenges. They offer tailored solutions that suit the specific needs of each project, bringing external knowledge to complement in-house teams. Their partnerships are built on trust, ensuring a collaborative approach to problem-solving.

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Innovate for a Sustainable Future with ONYX InSight Careers

Transforming Renewable Energy

ONYX InSight is dedicated to changing the world through sustainable practices, one turbine at a time. By offering innovative solutions in wind energy, ONYX is at the forefront of the industry's transformation towards a net-zero future. Their commitment to renewables is evident in their ethos and the opportunities they provide for individuals looking to make a difference in the world.

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Revolutionizing Renewable Energy Careers at ONYX InSight

Join a Global Team Committed to Transforming the Renewable Energy Sector

ONYX InSight is dedicated to changing the world, one turbine at a time, by offering innovative solutions in the renewable energy industry. The company provides a wide range of roles, covering various specializations that allow individuals to carve out their own paths within the organization. Whether you are interested in commercial aspects like technical sales and business development, hardware roles in embedded software and electronics design, software opportunities spanning development, testing, and data science, or engineering positions focusing on asset health monitoring and mechatronics, ONYX offers a diverse array of options. The company operates on a global scale, conducting team events across Europe, North America, and Asia Pacific to celebrate successes and foster collaboration.

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Unleashing the Power of Health Data for Offshore Wind Operators

Understanding the Importance of Health Data for Offshore Wind Operations

The growth of the offshore wind energy industry has been remarkable in recent years, driven by global initiatives for net-zero emissions and the increasing affordability of wind energy. As operators navigate this flourishing sector, they are faced with challenges related to the complexity of offshore assets and the uncertainties surrounding maintenance strategies and costs. Many operators opt for full-service agreements with OEMs for maintenance, which provide benefits but also entail risks, including limited access to critical health data of their assets.

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Empowering Wind Industry Efficiency with ONYX Insight and Sermec Group’s Drivetrain CMS Solutions

Advancing Predictive Maintenance for Wind Turbines

ONYX Insight, a leading predictive maintenance technology provider, and Sermec Group, a wind energy services expert, have achieved a significant milestone by surpassing 1,000 drivetrain condition monitoring system (CMS) installations. This accomplishment showcases the growing demand for predictive maintenance in the wind energy sector, especially in optimizing operations and enhancing reliability. By monitoring over 6,000 turbines across Europe, ONYX is at the forefront of the industry in harnessing technology for proactive maintenance strategies.

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